Overview
Target the best-sellers with precision! Introducing the fully automated production line, exclusively designed for the popular Two-Tone Royal Half-Cut Sandwich Toast. This integrated line combines three core processes: precision half-cutting, dual-filling injection, and even spraying. It revolutionizes traditional manual operations, achieving complete automation from whole loaves to finished products. This isn't just equipment; it's your core weapon to boost capacity, ensure quality, and build your brand, helping you stand out in a competitive market.
This line utilizes a unique "Half-Cut Filling" technology, ensuring each slice of toast is perfectly crafted with precision and efficiency.
Step 1: Precision Half-Cutting (Creating the "Toast Pocket")
Equipment: XYD-KD1-1 Automatic Bread Slicer
Process: Whole toast loaves are precision "Half-Cut" by this machine. The blades control the depth accurately, leaving the bottom of the slices connected to form a perfect "pocket" that can be easily opened, ready for the filling.
Step 2: Dual-Filling Injection (Core Sandwiching Process)
Equipment: XYD-C4 Two-Color Sandwich Toast Machine
Process: The half-cut toast enters the core station, where automation takes over:
Process A (Opening & Primary Filling): The machine automatically opens the toast "pocket" and precisely injects the first layer of royal cheese sauce (or primary flavor filling).
Step 3: Royal Glazing (Egg Wash Spraying)
Equipment: XYD-DYPT Egg Wash Spraying Machine
Process: The filled toast slices pass through the sprayer on the conveyor, receiving a thin, even layer of egg wash. This step is crucial for achieving the signature golden, enticing color and crispy exterior, soft interior texture of Royal Toast.
Step 4: Output
Product: The toast is output as a complete semi-finished product. Its structure is compact and won't fall apart, ready for subsequent baking, cooling, and packaging. The final product is uniform, visually appealing, and consistent in quality.
| Equipment Name | Model | Key Parameters | Capacity | Dimensions (LWH) |
|---|---|---|---|---|
| Automatic Bread Slicer | XYD-KD1-1 | Total Power: 1.3KW Air Consumption: 0.6Mpa Voltage: 220V/50Hz Weight: 250KG |
- | 1000×700×1190mm |
| Conveyor Machine | XYD-XL | Total Power: 0.9KW Voltage: 220V Weight: 220KG |
- | 960×1190×1220mm |
| Two-Color Sandwich Machine | XYD-C4 | Total Power: 3KW Voltage: 220V/50Hz Weight: 450KG |
80-130 Pcs/Min | 2750×1150×1400mm |
| Egg Wash Spraying Machine | XYD-DYPT | Total Power: 0.25KW Voltage: 220V/50Hz Weight: 250KG |
100-120 Pcs/Min | 1600×800×1500m |
True Full Automation: Seamless integration from half-cutting and dual-filling to spraying. Significantly reduces labor and cost, enabling large-scale, standardized production.
Unique Half-Cut Filling Technology: Designed specifically for the trendy half-cut toast. Fillings are injected directly into the "pocket," resulting in a perfect, intact appearance with no leakage and superior taste and presentation.
High Efficiency & Profitability: With a core machine speed of up to 130 pieces/minute, this line empowers you to handle large orders efficiently and maximizes your return on investment.
Consistent, Standardized Quality: Mechanized production ensures every slice has identical cut depth, filling weight, and egg wash coverage, strongly supporting your brand's reputation for quality.
Flexibility & Expandability: Easily adapt to produce a variety of half-cut filled toast by simply changing the fillings (e.g., cheese, jam, cream, purple rice, pork floss), allowing you to diversify your product lineup.
